Robotic Welding
Configure robot, power source, torch, feeder, fixture, positioner, sensing and safety around the weld and workpiece.
Review application ↗
REPRESENTATIVE CONFIGURATION
KBR-Z500 Positioner
Evaluate the KBR-Z500 rotary positioner from the combined workpiece and fixture load, center offset, inertia and required welding orientation.
Why this project needs a complete scope
A positioner can meet nominal load and still fail the application through poor weld access, excessive offset or an incompatible fixture interface.
Business and production outcomes
- Keep critical welds in a productive orientation
- Validate fixture and workpiece as one moving load
- Coordinate positioner motion with robot reach
What the review can deliver
- Load and inertia input review
- Fixture/table and robot-interface scope
- Positioning package quotation inputs
What changes cost and lead time
- Fixture and total rotating load
- Controls and robot coordination
- Base, guarding and installation
Information that starts the review
- Workpiece and fixture drawing
- Combined mass, center offset and motion
- Weld access, robot and cycle
Payload, reach and tool access are checked against the actual workpiece and production target.
Tooling, workholding, controls, safety and access determine whether the platform becomes productive equipment.
Industrial robot configuration overview
A representative positioner model considered after workpiece mass, inertia, access and fixture review. Select the robot, controller and accessories to match your workpiece, process and installation requirements.
01Application first
Start with the part, process and required result.
02System fit
Check mass, moments, access, cycle and interfaces.
03Installation and acceptance
Define the installation requirements and acceptance tests.
Technical specifications
Rated speed9.8 rpm
Rotation range±360°
Table diameterØ420 mm
Reference modelKBR-Z500
Rated load shown500 kg
Rated-load center offset160 mm
Catalog-based technical path: compare the robot, controller and positioner as one cell decision in the Yaskawa welding cell selection guide →
Where this configuration fits
Robot selection gates
Moving mass & moments
Include the workpiece, gripper, adapters, cables and process tooling—not payload alone.
Reach & usable envelope
Prove tool angle, fixture clearance, singularity margin and service access in the actual layout.
Cycle & quality target
Connect motion time, process dwell, sensing and recovery logic to a credible output target.
Controls & safety
Define fieldbus, machine handshakes, utilities, guarding and ownership before release.
Complete-cell configuration scope
- Robot/controller compatibility
- EOAT or process package
- Mounting and working envelope
- Safety and peripheral equipment
- OEM presentation where feasible
- Workholding, positioner or part presentation
- Vision, sensing and validation where required
- Guarding, interlocks and project responsibility boundary
What your equipment proposal includes
- Selected robot, controller and configuration options
- Interface list covering tooling, process, controls and safety
- Included and excluded supply responsibilities
- Open technical risks and the next validation action
- Commercial quotation linked to an agreed scope
Inputs needed for a robot system RFQ
Send the workpiece, total moving mass including tooling, center of gravity, reach and tool-access requirement, process, target cycle, environment, layout, interfaces, destination and preferred commercial route.
Frequently asked questions
01How do I check equipment availability?+
Ask for current stock and delivery options for the selected robot and controller. Include your tooling, software, destination and installation requirements so the quotation covers the configuration you need.
02What determines the final robot configuration?+
Workpiece geometry, total moving mass, center of gravity, reach and access, process, cycle, environment, interfaces, safety and destination determine the released configuration.
03Can tooling, controls and peripherals be included?+
Yes. The reviewed scope may include controller, EOAT, process equipment, workholding, sensing, guarding and adjacent equipment when the required interfaces and responsibilities are defined.
04What should be included in the RFQ?+
Send drawings or clear photos, material and dimensions, workpiece and tooling mass, process target, cycle or output, layout, utilities, destination and any preferred control or brand standard.
NEXT PROJECT DECISION
Check the KBR-Z500 against the complete rotating load.
Send the workpiece, fixture and desired weld positions for a positioner application review.